待议
2. Introduction to machine tool application:
1. Product Description:
Dapan dpc-l1160h machine tool has passed through the unique assembly process of Dapan company and has shown high precision, high efficiency and high stability in the market.
Outstanding machine tools are embodied in mold manufacturing, automobile manufacturing, precision medical devices, aerospace industry and other fields. With exquisite technology and excellent machine performance, they have won good praise and received extensive support, affirmation and trust from new and old customers.
2. performance introduction:
High rigidity:
The fuselage structure adopts the fully supported design, and the computer simulated solid structure analysis is carried out for the key stress parts. The force on the base is 800kgf, and its deformation is within 0.01mm. It can fully withstand the rigidity requirements of cutting.
The column adopts an integrated gantry structure and increases the support area to ensure that the service life of processing rigidity and stability can be improved during the high-speed operation of the main axis and vertical direction. Equipped with high-speed spindle, it can easily meet the high rigidity cutting requirements of hardened alloy steel.
high-precision:
The first-class high-precision linear guide rail and roller screw imported from Taiwan are used to ensure the geometric precision, positioning precision, stability and service life of the overall structure.
The servo drive adopts Japanese first-class brand, which is superior to competitors of the same level in terms of output torque and positioning accuracy.
The direct spindle, with reasonable structural design, fully ensures that the spindle can maintain stable precision operation in high-speed continuous operation, and can achieve high-precision and high gloss machining effect in the cutting process.
High efficiency:
The maximum running speed of the three axes of the machine tool can reach 36m/min, and the cutting speed can reach the range of 0-10m/min, which can shorten the processing operation time and improve the work efficiency. The spindle ensures high torque output and good accuracy reliability during adjustment and operation cutting. Under the condition of high-speed cutting, the machining task can be completed with better efficiency.
The high-speed computing system supports the prediction function of large-capacity machining program, and can predict 2000 lines of operation instructions, so as to ensure that there is no delay in high-speed cutting, save transmission time and improve machining efficiency by 20%.
3. Machine tool parameter index:
Performance index item
Standard value
X-axis stroke
1100mm
Travel Y-axis
600mm
Z-axis stroke
600mm
Distance from workbench to spindle nose
100-700mm
Spindle center to column
690mm
Workbench area (length * width)
1200*600mm
T-shaped groove
18*5*32mm
Maximum load capacity
800kg
Three axis gauge width
XZ:45*3
Three axis gauge width
Y:45*2
Spindle taper
HSKA63
positioning accuracy
0.005mm
Repeat positioning accuracy
0.003mm
Spindle speed
15000rpm
cutting speed
1-10m/min
Three axis fast moving speed
36/m/min
Ball screw diameter / pitch
Φ 40*12
Required air pressure
6.5kg/cm2
Overall dimension of machine tool (length * width * height)
3080*2500*2960mm
Total weight of machine tool
75000kg
controller
Siemens system 828d/280d
4. dpc-l1160h high speed machine standard:
1、 Machine configuration:
1. workbench size: 1200*600
2. machine travel: 1100*600*500
3. machine tool accuracy: positioning accuracy 0.005/300, repeated positioning accuracy 0.003/300
4. moving speed of machine tool: 36m/min
5. spindle power: 11kw/ tool handle type: hska63 spindle speed: 15000rpm spindle connection mode: direct connection
6. system: Siemens
7.x.y.z three axis adopts upper silver screw rod and upper silver wire rail
8. Three axis servo motor: 3.0/3.0/4.5kw (all motors are increased by one)
9. Taiwan brand heat exchanger
10. Taiwan brand oil cooler
11. spindle brand: Taiwan
12. bearing brand: Japan NSK
13. X, y, Z axis telescopic shield Taiwan
5. Main parts suppliers of machine tools:
name
Place of Origin
Brand
remarks
Control system
Germany
Siemens
Three axis motor
Germany
Siemens
Solenoid valve
Taiwan
Yadeke
Important driving part in tool change system
Three point combination
Taiwan
Yadeke
Air source filtration
Three shaft bearing
Germany or Japan
Fag or NSK
Ahuizotl
China
Lokai
precise
Taiwan
Shangyin or Yintai
coupling
Germany
R+W
principal axis
Taiwan
Jian Chun / Shu Ge
Direct connection 15000 rpm
heat exchanger
Dongguan
Rec
Oil cooler
Dongguan
Rec
Knife release button
France
Schneider
Contactor
France
Schneider
Heat accumulation protection
France
Schneider
Molded case circuit breaker
France
Schneider
Automatic power-off switch
France
Schneider
Alarm stop
Japan
And bolt
relay
Japan
Schneider
External transformer
China
Dongguan
handwheel
Shanghai
Binjie
Knife cylinder
Taiwan
Haocheng
Lubricator
Taiwan
Yuxiang / proton
trachea
Taiwan
Sannai
Track
Taiwan
Shangyin
45mm